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當前位置:上海依肯機械設(shè)備有限公司>產(chǎn)品中心>高速高剪切乳化機 > 醫(yī)藥高剪切乳化機 > 實驗室批次乳化機與管線式乳化機的區(qū)別,如何實現(xiàn)實驗室到工業(yè)化擴大生產(chǎn)末购?
實驗室批次式分散乳化機針對一些產(chǎn)量較小的物料分散乳化二汛,具有高轉(zhuǎn)速10000-30000rpm左右,轉(zhuǎn)定子分散頭比較精密拨拓,容易形成穩(wěn)定的均一相肴颊。處理量在2L-5L,一般混懸液顆粒大小在10-20UM左右渣磷,乳化液顆粒大小在5-20UM 左右婿着。
管線式乳化機
-直立式腔體結(jié)構(gòu),物料可以全部進入分散腔;
-無死角竟宋;
-良好的表面處理奥务;
-符合CIP/SIP的清洗要求;
-低噪音袜硫;
-所有接觸物料的材質(zhì)均為SS316;
-小試挡篓、中試到量產(chǎn)婉陷,平穩(wěn)過渡;
管線式乳化機其剪切速度可以達到14000rpm官研,轉(zhuǎn)子的線速度可以達到44m/s秽澳。在該速度范圍內(nèi),由剪切力所造成的湍流結(jié)合門研制的電機可以使粒徑范圍細化到納米戏羽。剪切力更強担神,乳液的粒徑分布更窄。
對實驗室放大而言始花,如果在中試下而言的效果妄讯,批次乳化機不一定能夠保證有相同的線速度和相同的剪切力,這就可能造成在實驗室效果不錯酷宵,到了工業(yè)型就達不到效果亥贸。因為工業(yè)型乳化機,他們的軸大概有1-2米長浇垦,那么在3000轉(zhuǎn)的情況下炕置,他們軸的運轉(zhuǎn)偏心可能更大,可以達到1-2MM男韧。 如果達到這么大的偏心,而為了保證正常運轉(zhuǎn),就要求轉(zhuǎn)子/定子的間隙增大,那么他們的剪強力就會變小朴摊。
對于高粘度的物料
如果在一噸以下而言的效果,批次乳化機不一定能夠保證有相同的線速度和相同的剪切力此虑,這就可能造成在實驗室效果不錯甚纲,到了工業(yè)型就達不到效果。因為工業(yè)型批次的乳化機他們的速度和設(shè)計結(jié)構(gòu)決定沒有那么高的剪切力朦前。而相對而言贩疙,管線式就沒有那么多的問題,他們可以保持相同的線速度和剪切力况既。(如在3噸的罐內(nèi)的批次乳化機这溅,他們的軸大概有1-2米長,那么在3000轉(zhuǎn)的情況下棒仍,他們軸的運轉(zhuǎn)偏心可能更大悲靴,可以達到1-2MM。 如果達到這么大的偏心,而為了保證正常運轉(zhuǎn),就要求轉(zhuǎn)子/丁子的間隙增大,那么他們的剪強力就變小,
CMSD2000系列研磨分散機參數(shù)選型表
研磨分散機 |
流量 |
輸出 |
線速度 |
功率 |
入口/出口連接 |
類型 |
l/h |
rpm |
m/s |
kW |
|
CMSD2000/4 |
300 |
14,000 |
41 |
4 |
DN25/DN15 |
CMSD2000/5 |
1000 |
10,500 |
41 |
11 |
DN40/DN32 |
CMSD2000/10 |
4000 |
7,200 |
41 |
30 |
DN80/DN65 |
CMSD2000/20 |
10000 |
4,900 |
41 |
45 |
DN80/DN65 |
CMSD2000/30 |
20000 |
2,850 |
41 |
90 |
DN150/DN125 |
CMSD2000/50 |
60000 |
1,100 |
41 |
160 |
DN200/DN150 |
表中上限處理量是指介質(zhì)為“水”的測定數(shù)據(jù)莫其。
流量取決于設(shè)置的間隙和被處理物料的特性癞尚,可以被調(diào)節(jié)到大允許量的10%
Shanghai YI Ken Mechanical Equipment Co., Ltd. is a Si no-German cooperative operation enterprise. Through the introduction of German IKN advanced technology and scientific management mode, Lincoln has formed a complete research and development, manufacturing and marketing system. She keeps pace with the global hybrid emulsification technology, has first-class technical research personnel and production capacity, and provides diversified products and technical services for China and the world. She has developed into a leader in China's fluid high shear hybrid equipment industry
The company mainly research and development, manufacturing, sales of several series in the field of fluid: one emulsification machine, two homogenization machine, three dispersion machine, four cavity grinding, five emulsification pump, six complete sets of equipment and other series. For the mix. , homogenization, suspension, emulsification, wet grinding, powder mixing and other fields to provide high quality solutions, equipment processing material fineness can reach micro and Na Mi level. As a famous supplier in China, Lincoln company advocates an in-depth understanding of the requirements of customers to solve the problems in the process, mixing technology, emulsification homogenization, powder mixing technology and reasonable configuration scheme, to ensure the stable reliability of equipment operation. It has been widely used in petroleum, petrochemical, chemical industry, food, bio-pharmaceutical, nuclear industry, fine chemical industry and other fields, and successfully supporting the national key projects, some products returned to sales abroad, and achieved remarkable economic and social benefits.“
更新時間:2024/12/16 9:50:08